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Integrity plus injectors
Integrity plus injectors









  1. #INTEGRITY PLUS INJECTORS REGISTRATION#
  2. #INTEGRITY PLUS INJECTORS ISO#

#INTEGRITY PLUS INJECTORS ISO#

The CIX100 system supports major international standards, including: ISO 16232-10 (A) (N) (V), VDA 19.1 (A) (N) (V), ISO 4406, ISO 4407, ISO 12345, NAS 1638, NF E48-651, NF E48-655 and SAE AS4059.Īll relevant data, including live and oveview images, are displayed live on a single screen during the inspection (Figure 3), where a statistical control chart visually illustrates the level of particle class compliance for improved reliability. Both reflecting and non-reflecting particles are counted and sorted into size classes in accordance with defined standards. The system automatically scans the entire filter membrane surface using a combination of advanced microscopopy, a motorized XY stage, digital camera, and software. Olympus' CIX100 Technical Cleanliness Inspection System is a dedicated, turnkey solution for manufactures who need to evaluate the cleanliness of essential components, ensure their compliance with company and industry standards, and document the results for their customers. The process of inspecting the cleanliness of a diesel injector. Once the size and number of particles are quantified, the data must be analyzed and evaluated according to industry standards to determine the injector’s technical cleanliness.įigure 2. Once the sample is fully prepared, the particles trapped on the filter surface are evaluated using a microscope (Figure 2). The washing rinse is then filtered through a membrane to collect the extracted particles, and the filter membrane is dried for the further analysis. The contaminant particles are first removed using a liquid shower or an ultrasonic bath.

integrity plus injectors integrity plus injectors

A diagram of a diesel injector.Ĭounting the number of contaminant particles is an important method for evaluating the cleanliness of injectors.

integrity plus injectors

Checking the cleanliness of diesel injectors is one of the most important steps in the injector manufacturing process, and helps prevent metal chips and other contaminants from damaging the engine.įigure 1. If the nozzle is clogged with contaminants, the engine’s efficiency may decrease and the engine or injector may be damaged. The injector has a small nozzle (50 to 250 μm) that injects diesel fuel into the engine’s combustion chamber at high pressure (Figure 1). As systems and components shrink, even the smallest particles can cause catastrophic failure, making it essential to assess the technical cleanliness and integrity of components and liquids.Ī diesel injector is a vital, ultra-precision part used in diesel engines. Particle contaminants can directly affect a part’s reliability, especially when the part is assembled using components from multiple suppliers. The increasing complexity of auto parts and components also requires manufacturers to place a strong emphasis on material characteristics, fitting tolerances, and technical cleanliness, which all play a strong role in the long-term durability, durability, and life-expectancy of the final product. Manufacturers must also take into account requirements such as emission reduction, fuel efficiency, long-term durability, and regulatory standards.

  • Consultation Reception about IntroductionĪ vehicle’s overall quality is equal to the sum of its parts, and it is imperative for manufacturers to maintain rigid standards of excellence for every component.
  • OEM Microscope Components for Integration.
  • Semiconductor & Flat Panel Display Inspection Microscopes ▾.
  • Aerospace/Wind Blade Inspection Scanners.
  • Flaw Detectors / Phased Array Flaw Detectors ▾.
  • Thickness and Flaw Inspection Solutions ▾.
  • integrity plus injectors

    #INTEGRITY PLUS INJECTORS REGISTRATION#

    We're also authorised to carry out registration inspections and can do these while you wait.Ĭall us today to make a booking for all of your mechanical servicing needs. With a pick-up and drop-off service in Maitland we make it easier for your vehicle to be serviced. We can also perform wheel alignments, new wiring, and logbook servicing as well as on-car brake rotor machining and injector cleaning. Our mechanics can also conduct all general mechanical services including diagnostics, fitting new batteries, exhaust system repairs, tyre checking, adjust suspensions and shock absorbers as well as repairs for brakes and clutches. Have an old mustang that needs to be brought back to life? Our mechanics can customise old vehicles, rally cars and repair older models. Servicing Rutherford and Maitland we have the skills to conduct all general mechanical work as well as customised work for new or old vehicles. With more than 25 years' experience Racecourse Automotive should be your local mechanical team of choice.











    Integrity plus injectors